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Insert/Tool Test Documentation

Test Name

test1

 

 

 

 

 

 

Vendor

Cutting Tools

 

 

 

 

 

 

Customer

Rosenboom- SL

 

 

 

 

 

 

Contact person

test

 

 

 

 

 

 

Operator

test2

 

 

 

 

 

 

Machine

machine1

 

 

 

 

 

 

Department

123

 

 

Old Tool

 

 

New tool

Part Number

abc

 

dia of cutter/or stock

1

 

dia of cutter/or stock

2

Description of sequence

Turning

 

number fo passes

1

 

number fo passes

1

Parts per year

471

 

parts per index

88

 

parts per index

888888

Operation

Turning

 

IPM

 

 

IPM

 

Sequence

F OD Turning

 

in cut time

0.122173644

 

in cut time

0.059912075

Part Material

Ductile

 

insert cost per year

$.10

 

insert cost per year

$.05

Initial Date

01/01/01

 

cycle time cost per year

$10.00

 

cycle time cost per year

$5.00

Testing Start Date

01/01/01

 

Total Annual Cost

$11.11

 

Total Annual Cost

$9.99

Implementation Date

 

 

RPM

555

 

RPM

1111

Burden rate

$1.11

 

insert index time in min

9

 

insert index time in min

99

Insert index time

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Old Insert info

part 10

 

 

 

 

Manufacturer's Part Number

 

 

Was there a cost savings

YES

Insert cost

$1.00

 

 

 

 

 

 

corners per insert

4

 

 

Yearly cost savings

$55.555

 

 

 

 

 

 

 

 

OLD CUTTING DATA

 

 

 

Savings Percentage

215.15%

SFM

1

 

 

 

 

 

 

FEED PER insert

0.009

 

 

 

 

 

 

DEPTH OF CUT

0.06

 

 

 

 

 

 

LENGTH OF CUT

1.11

 

 

 

 

 

 

Number of cutting edges

4

 

 

 

 

 

 

Number of inserts

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

New insert info

part 2

 

 

 

 

Manufacturer's Part Number

 

 

 

 

 

 

Insert cost

$.99

 

 

 

 

 

 

corners per insert

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NEW CUTTING DATA

 

 

 

 

 

 

 

SFM

99

 

 

 

 

 

 

FEED PER insert

0.012

 

 

 

 

 

 

DEPTH OF CUT

0.06

 

 

 

 

 

 

LENGTH OF CUT

2.22

 

 

 

 

 

 

Number of cutting edges

4

 

 

 

 

 

 

Number of inserts

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Holder/ Accessories

 

 

 

 

 

 

 

Description

 

 

 

 

 

 

 

Manufacturer's Part Number

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Holder/ Accessories

 

 

 

 

 

 

 

Description

 

 

 

 

 

 

 

Manufacturer's Part Number

 

 

 

 

 

 



Insert/Tool Test Documentation

Test Name

test2

 

 

 

 

 

 

Vendor

abc

 

 

 

 

 

Customer

cust1

 

 

 

 

 

 

Contact person

cust1

 

 

 

 

 

 

Operator

 cust1

 

 

 

 

 

 

Machine

mach1

 

 

 

 

 

 

Department

999

 

 

Old Tool

 

 

New tool

Part Number

part2

 

 

dia of cutter/or stock

4

 

dia of cutter/or stock

4

Description of sequence

Turning

 

number fo passes

1

 

number fo passes

1

Parts per year

555

 

parts per index

11

 

parts per index

22

Operation

Turning

 

IPM

22

 

IPM

99

Sequence

b

 

in cut time

0.081449096

 

in cut time

0.039941384

Part Material

Ductile

 

insert cost per year

$1.11

 

insert cost per year

$.55

Initial Date

01/01/01

 

cycle time cost per year

$111.11

 

cycle time cost per year

$55.55

Testing Start Date

01/01/01

 

Total Annual Cost

$555.55

 

Total Annual Cost

$222.22

Implementation Date

 

 

RPM

333

 

RPM

111111

Burden rate

$1.11

 

insert index time in min

999

 

insert index time in min

999

Insert index time

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Old Insert info

part2

 

 

 

 

Manufacturer's Part Number

 

 

Was there a cost savings

YES

Insert cost

$1.11

 

 

 

 

 

 

corners per insert

4

 

 

Yearly cost savings

$100.00

 

 

 

 

 

 

 

 

OLD CUTTING DATA

 

 

 

Savings Percentage

196.09%

SFM

222

 

 

 

 

 

 

FEED PER insert

666

 

 

 

 

 

 

DEPTH OF CUT

666

 

 

 

 

 

 

LENGTH OF CUT

555

 

 

 

 

 

 

Number of cutting edges

4

 

 

 

 

 

 

Number of inserts

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

New insert info

part3

 

 

 

 

Manufacturer's Part Number

 

 

 

 

 

 

Insert cost

$4.4444

 

 

 

 

 

 

corners per insert

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NEW CUTTING DATA

 

 

 

 

 

 

SFM

999999

 

 

 

 

 

 

FEED PER insert

.9999

 

 

 

 

 

 

DEPTH OF CUT

.55555

 

 

 

 

 

 

LENGTH OF CUT

6666666

 

 

 

 

 

 

Number of cutting edges

4

 

 

 

 

 

 

Number of inserts

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Holder/ Accessories

 

 

 

 

 

 

 

Description

 

 

 

 

 

 

 

Manufacturer's Part Number

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Holder/ Accessories

 

 

 

 

 

 

 

Description

 

 

 

 

 

 

 

Manufacturer's Part Number

 

 

 

 

 

 

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